Manufacturing Services

ECA’s goal is to become a seamless extension of our clients operations. We provide a full line of contract manufacturing services to meet the needs of time-constrained OEMs seeking a high-quality manufacturing process. From product development to post-sales service, ECA can assist you at any point in your product’s life cycle.

Wiring and Cabling Services

Our Wiring and Cabling Services adhere to the highest standards in electrical wiring products. Medical, Military, Computer, Telecommunication, Automotive and Aerospace industries routinely rely on ECA for complex product services because of our extremely low defect rate and quick turn around times.

The types of Wiring and Custom Cabling we have provided include:

Custom Coaxial Cables (RG)
Military D38999 MIL-C Cables
Flat Ribbon/Flat Flex
Custom D-Sub Assemblies
Complex Harness on Production Board
Liquid tight cables
High Voltage (1 AWG) Hook up Cables
Data (LAN)
Discrete Wiring Harnesses
Industrial Automation Harness
Ground Straps & Braids
Wiring & Tubing Processing
Power & Control Cables
Potting
And More…

Box Builds / Systems Integration

ECA conforms to the industry’s highest standards in the manufacturing of our Box Builds. We have achieved a zero defect rate by 100% testing of all outgoing product without exception. We specialize in:

System Integration
Rack Mount Units
Fan Trays
Power Supplies
Electronic Product Boxes
Subassemblies
Final Assembly
Turnkey Assembly

PCB Assembly

We take value with our track record of extremely low defect rate on our Printed Board Assembly. We use the state of the art equipment in the manufacturing and testing at our facilities to ensure your PCB units meet a stringent set of guidelines. In addition, our made-to-order manufacturing is tailored for changes in product description and demands of the final product.

Our Printed Circuit Board Assembly capabilities include:

Surface Mount Technology (SMT)
Thru-Hole Technology (THT)
Rigid, Flex, & Hybrid PCB
No-Clean, Water Soluble, RoHS, & Leaded
Material Management
Wave & Selective Solder
Component Package Sizes to .0201
Conformal Coating
Consignment or Full Turnkey
Prototype to Full Production
IPC-A-610 Class 2 & 3
Automated Cleaning Systems
AOI Inspection

Prototyping

With dedicated equipment and personnel we respond quickly to any prototyping request.

ECA provides a solution to OEM’s who demand quick turn around for any prototypes, from small to medium volume quantities.

Our Prototype Lab’s main functions are design validation, identifying enhancements, cost reduction opportunities, and facilitating a smooth transfer to production.

Magnetics / Transformers

High-speed programmable winding equipment is utilized for precise work, repeatability and consistency so that all magnetic components produced are made to the exact client specifications. ECA utilizes state of the art test equipment to certify each manufactured component. We primarily serve the medical, military, test and instrumentation industries for our custom magnetic lines and uphold the highest industry standards with designs, prototypes and the end products.

Test Engineering

Our skilled test engineers are responsible for assuring that all products are 100% tested to conform to the client’s requirements and specifications. The data collected during testing is analyzed and used as a preventive measure to avoid the re-occurrence of any future non- conformance’s.

The types of testing we have provide include:

Continuity Testing
Burn-in Testing
Failure Analysis
Functional Testing

Repairs

Repair, remanufacture and alteration services are provided by ECA.

Our Flexible approach allows us to assign and complete the task with quick turnaround.

We perform removal and replacement of obsolete or defective components.

To guarantee quality and reliability all work is performed in a clean, static-free environment.

Direct Fulfillment / Logistics

ECA prides itself with on-time deliveries. We know that on-time product delivery is essential to the success of our clients’. We also offer a direct ship-to point of use.

This provides the client with complete flexibility, minimal lead-times, and better cash flows as warehousing is virtually eliminated and freight and handling costs are reduced.